Purpose
Crane inspector training is ABS Class Approved, is a critical part of the prevention of crane accidents due to component failure. The course covers the requirements for the design, testing, inspection and examination of cranes and their associated components and accessories as per API Spec 2C 7th Edition 2012 and API Recommended Practice 2D 7th Edition 2014.
Target Audience
This course should be undertaken by persons involved in the QA/QC process for crane installation, Government agencies who inspect cranes, third party inspection (TPI) companies and any companies who wish for competent inspection staff.
Course Content
The crane inspector course is a mix of theoretical and practical crane inspection skills on an actual crane. At the end of the program, delegates will be assessed based on Theory Test and Practical Test. Course Content covers the entire body of information contained within API 2C & API 2D.
Class Room – Familiarise students with typical problems encountered in crane maintenance, troubleshooting and inspection for offshore pedestal mounted cranes as appropriate for the type of crane used and knowledge of the following:
A. Mechanical and non-mechanical cranes:
1) load charts/ information charts;
2) importance of following manufacturer’s recommendations;
3) safety factors involved;
4) hoists;
5) structural aspects of offshore cranes;
6) structurally critical components;
7) critical inspection areas;
8) recognised applicable regulatory compliance;
9) basic knowledge of NDE such as (dye penetrant procedures);
10) records that are to be reviewed and maintained;
11) reviewing of completed repair records and status of any open repairs;
12) knowledge and demonstration of measurement tools;
13) safety systems;
14) prime mover;
15) boom inspection and repair;
16) emergency load lowering procedures
B. Non-mechanical (specific basic hydraulic):
1) physical world of hydraulic;
2) hydraulic terminology;
3) transmission of force and energy;
4) simple hydraulic system;
5) basic hydraulic symbols;
6) hydraulic fluids;
7) operation at the suction side of pump;
8) actuators;
9) luffing cylinders;
10) control of hydraulic energy;
11) check valves;
12) flow control valves;
13) directional control valves;
14) pressure control valves;
15) pilot operated pressure control valve;
16) different types of pump;
17) hydraulic motors;
18) reservoirs, coolers, and filters;
19) hydraulic symbols and schematic drawings;
20) knowledge of hoses;
21) hoists;
22) Emergency load lowering procedures.
C. Mechanical (specific basic electricity):
1) electrical symbols and schematic drawings:
2) basic electrical terminology;
3) all applicable motors, controls and panels;
4) swing limit switch;
5) emergency load lowering procedures;
D. Mechanical (specific basic friction): crane inspector
1) mechanical terminology;
2) swing lock and brake;
3) applicable hook roller assemblies;
4) vertical and horizontal swing shaft and bevel gear boxes;
5) upper and lower reduction gear cases;
6) all hoist planetary brakes and clutches;
7) clutch assemblies;
8) all applicable drum brakes:
9) boom hoist pawl;
10) boom hoist brake;
11) chain case and pump;
12) applicable operational function controls and systems;
13) bearing – gear – shaft and housing inspection;
14) emergency load lowering procedures;
Class Room – API 2C requirement with respect to following on Crane design & construction: crane inspector
- Critical components;
- API 2C definitions;
- Crane rated loads;
- Crane ratings;
- Allowable stresses;
- Design authentication and testing;
- Critical rigging components;
- Boom hoist, load hoist and telescopic boom hoist;
- Swing mechanism;
- Power plant;
- Controls;
- Cabs and enclosures;
- Miscellaneous requirements and equipment;
- Welding of critically stressed components;
- Nondestructive examination of critical
Practical – Exercises in crane maintenance, troubleshooting and inspection centered on critical components of a crane using measuring and testing tools, identification of stress and corrosion as per below list:
A. Mechanical and non-mechanical cranes (basic general):
1) types of swing assemblies typically used on pedestal-mounted cranes;
2) crane safety systems;
3) wire rope;
4) prime mover;
5) boom inspection;
6) sheave;
7) load and pull test procedures;
8) emergency load lowering;
B. Non-mechanical (specific basic hydraulic):
1) hoist tear down and troubleshooting;
2) hoist brake test;
3) emergency load lowering;
C. Non-mechanical (specific basic Electric):
1) hook and swing board/panel voltage measurements;
2) emergency load lowering;
D. Mechanical (specific basic friction): crane inspector
1) clutches disassemble/reassemble and adjustments made;
2) boom band brakes adjustments;
3) control lever adjustments;
4) torqmatic converter pressure plate (clutch) adjustment;
5) emergency lowering;
| Course | Fee INR | Duration | Course Timing | Date Commence | Remarks |
|---|---|---|---|---|---|
| Crane Inspector | 1,00,000 | 3 days | 11:00 – 18:00 | On Demand | ABS Class Approved |
Crane Inspector Training & Certification – American Bureau of Shipping – ABS Class Approved
Purpose
The Crane Inspector Training & Certification program is designed to ensure that crane accidents due to component failure are minimized through proper inspection and maintenance. This comprehensive course covers the requirements for the design, testing, inspection, and examination of cranes as per the latest API standards, including API Spec 2C 7th Edition 2012 and API Recommended Practice 2D 7th Edition 2014. The course prepares participants to become certified crane inspectors, qualified to handle various types of inspections for offshore and overhead cranes.
Target Audience
This course is ideal for professionals involved in crane installation, inspection, and maintenance, including:
• QA/QC personnel responsible for crane operations
• Government agencies involved in crane inspection
• Third-party inspection (TPI) companies
• Offshore companies requiring competent crane inspection staff
Whether you’re aspiring to be an offshore crane inspector, an overhead crane inspector, or you’re already involved in crane inspection jobs, this course will help you gain the essential skills and certification needed to excel in your role.
Course Content
Our Crane Inspector Training blends theoretical knowledge with practical, hands-on inspection techniques. By the end of the course, participants will be evaluated through both a Theory Test and a Practical Test. The course content is based on the full body of information from API 2C & API 2D, and the course is recognized by the Crane Inspection and Certification Bureau.
Classroom Topics
Participants will gain an understanding of typical crane issues and learn best practices for crane maintenance, troubleshooting, and inspection. Topics include:
• Mechanical and Non-Mechanical Cranes
1. Load charts and information charts
2. Importance of following manufacturer recommendations
3. Crane safety factors
4. Hoists and structural aspects
5. Critical components and areas for inspection
6. Compliance with regulatory standards (API 2D, API 2C)
7. Basic knowledge of Non-destructive Examination (NDE) techniques such as dye penetrant procedures
8. Review of crane repair records and open repairs
9. Emergency load lowering procedures
• Non-Mechanical (Basic Hydraulics)
o Overview of hydraulic systems, terminology, symbols, and components
o Control of hydraulic energy and types of hydraulic pumps
o Inspection and troubleshooting of luffing cylinders, hoists, and emergency load lowering
• Mechanical (Basic Electricity)
o Electrical symbols and terminology
o Inspection of crane motors, controls, panels, and emergency load lowering procedures
• Mechanical (Basic Friction)
o Inspection and adjustment of swing locks, brakes, gear assemblies, and clutches
o Functional checks of crane operational controls and systems
API 2C Requirements for Crane Design & Construction
The course covers key API 2C requirements, including:
• Crane design authentication and testing
• Critical rigging components and boom hoist mechanisms
• Crane ratings, allowable stresses, and welding requirements
• Non-destructive examination of critical components
Practical Exercises
Participants will perform practical exercises focused on crane maintenance, troubleshooting, and inspection, including:
• Identification of structural and critical mechanical components
• Stress and corrosion detection
• Inspection and repair of key components such as wire ropes, booms, and sheaves
• Load testing and emergency load lowering procedures
Course Certification – The Course is Approved by ABS Class
Upon successful completion of the course, participants will receive an official Crane Inspector Certification. This certification will enable participants to pursue careers as certified crane inspectors, equipped to handle inspections for a wide variety of cranes, including offshore cranes, overhead cranes, and other industrial cranes.
How to Become a Certified Crane Inspector
Interested in learning how to become a certified crane inspector? This course will provide all the knowledge and hands-on experience needed. Participants will also receive guidance on the certification process and tips on building a successful career in crane inspection.
Additional Resources
Participants will have access to a variety of study materials, including the Crane Inspection Book, a comprehensive resource on inspection standards, and a Crane Inspection Log Book for maintaining accurate records.
FAQ
• How much does a crane inspector make?
Salaries for certified crane inspectors can vary depending on location and experience, with many positions in India and offshore offering competitive rates.
• Are there crane inspector jobs near me?
Upon certification, you will be qualified to apply for crane inspector jobs in various industries, including offshore oil and gas, construction, and more.
Enrol today and take the next step in becoming a qualified Crane Inspector! For more information or to register, contact us.
